Manifold Cracked & Turbo Upgrade

stutzedward

3,000 RPM
Senior Member
Joined
May 27, 2009
Messages
3,416
Points
1,713
Location
KL
Ah Wah said it's pretty common for the original manifold to crack. Well, it's time for me to upgrade to TD05 + FMIC. Will keep the progress update here... project begins next week.

attachment.php


attachment.php
 

Attachments

  • IMG_7748.jpg
    IMG_7748.jpg
    231.1 KB · Views: 1,644
  • IMG_7749.jpg
    IMG_7749.jpg
    257.8 KB · Views: 1,564
re: Manifold Cracked & Turbo Upgrade

Yep.. Mmg normal the cracked manifold.. Had mine change 2 yrs ago....same spot like u... A hairline crack.. Luckily found a replacement at chop shop... Price rm350 and I sprayed ceramico coating to protect it from cracking again...
 
re: Manifold Cracked & Turbo Upgrade

Yup. When engine is cold, I hear pretty loud whistle sound. Hoping after the fix, I'll get better performance too. ;)
 
re: Manifold Cracked & Turbo Upgrade

coated cast iron or coated stainless steel?which 1 last longer?
 
re: Manifold Cracked & Turbo Upgrade

No idea wor... but I am going to wrap the manifold this time...
 
re: Manifold Cracked & Turbo Upgrade

No idea wor... but I am going to wrap the manifold this time...

If wrap sumore faster-la it will crack. Cause water condensation will happen / form at the thermal wrap there. I wrapped my old EVO manifold then damn kau fast it crack.

Btw, new Airtrek owner reporting in :p
 
re: Manifold Cracked & Turbo Upgrade

Ah... is it? Anyway, it's already wrapped at this point of time. Just some pictures to share.

attachment.php


attachment.php
 

Attachments

  • IMG_7789.jpg
    IMG_7789.jpg
    189.7 KB · Views: 1,427
  • IMG_7790.jpg
    IMG_7790.jpg
    194.5 KB · Views: 1,338
re: Manifold Cracked & Turbo Upgrade

cost fmic how much???
what turbine u'r using???
hehehehehee.....
welcome to TD05 bro....
 
re: Manifold Cracked & Turbo Upgrade

FMIC is Rm1500 offered by Ah Wah. I've had the ad up in the sale section. It's TD05 from Evo 7. Thanks bro. :)
 
re: Manifold Cracked & Turbo Upgrade

Ah... is it? Anyway, it's already wrapped at this point of time. Just some pictures to share.

Weird,

I thought when you dump in a TD05, they have to move the fan to the front cause will kena the turbine compressor housing. No meh??

Won't lag ka TD05? You would be better off with a TD05 from an E4 to E6 cause if i remember correctly its smaller then the 05' from an E7.
 
re: Manifold Cracked & Turbo Upgrade

Weird,

I thought when you dump in a TD05, they have to move the fan to the front cause will kena the turbine compressor housing. No meh??

Won't lag ka TD05? You would be better off with a TD05 from an E4 to E6 cause if i remember correctly its smaller then the 05' from an E7.

Yes, the fan needs to be modified. It's not done yet when the picture was taken.

I've NOT driven the car yet, so I don't know about turbo lag yet. Will share when I got the car today I hope.
 
re: Manifold Cracked & Turbo Upgrade

Yes, the fan needs to be modified. It's not done yet when the picture was taken.

I've NOT driven the car yet, so I don't know about turbo lag yet. Will share when I got the car today I hope.

I'll be at DOM in USJ 1 later today. Need to check some stuff with my car...

hehehe... Old bushings and rubber pieces...
 
re: Manifold Cracked & Turbo Upgrade

stutzedward~~~can u post a pic that where u relocate ur fan ~~using the ori one??or other??
 
re: Manifold Cracked & Turbo Upgrade

bro edward pls share ur experience ..i m keen on fmic..the price included the td05? hope u got ur car soon...

any bro here can share if u already on fmic?

cheers
 
re: Manifold Cracked & Turbo Upgrade

stutzedward~~~can u post a pic that where u relocate ur fan ~~using the ori one??or other??

I just finished washing the car. Forgot to take picture la. Wait I take tmrw n post up. It uses the original fan motor. Ah Wah is great, he's able to mod it to fit.

---------- Post added at 08:25 PM ---------- 6 hour anti-bump limit - Previous post was at 08:14 PM ----------

bro edward pls share ur experience ..i m keen on fmic..the price included the td05? hope u got ur car soon...

any bro here can share if u already on fmic?

cheers

The FMIC alone is rm1500. It's pretty cheap n good deal actually. The td05 from Evo 7 includes installation is rm1600 and Works Engineering fuel regulator is Rm400. So altogether is rm3900.

First feel and experience.
- my straight flow exhaust system is so much quieter. Sound of exhaust is smooth and 'gentle'
- car felt more refined, less rough in a way
- save the best for last, power - below 3500rpm is a bit weak. Turbo lag is apparent. Td04 comes in as early as 2000rpm but fades off at 5500. But td05 kicks in hard at 3500 all the way to 7000 without fading. The higher the speed, the stronger it pulls. It's only at 1 bar now. Ah Wah said after I upgraded the fuel system n tuning done, I can boost till 1.4 bar no problem. Hehehe.

Will share pictures tmrw.
 
Last edited:
re: Manifold Cracked & Turbo Upgrade

Sharing pictures as promised. Today is the 2nd day driving it. It was a very very hot afternoon and I noticed the car is much stronger in the afternoon. I know conceptually FMIC is better than TMIC during hot days but this is the first time I am experiencing it. Knocking is lesser and it pulls stronger and smoother. Yes, it is more power than my previous setup during hot weather. :)
 

Attachments

  • IMG_7822.JPG
    IMG_7822.JPG
    215.5 KB · Views: 945
  • IMG_7835.JPG
    IMG_7835.JPG
    188.9 KB · Views: 741
  • IMG_7843.JPG
    IMG_7843.JPG
    232.4 KB · Views: 906
  • IMG_7831.JPG
    IMG_7831.JPG
    237.4 KB · Views: 697
  • IMG_7833.JPG
    IMG_7833.JPG
    282.5 KB · Views: 708
re: Manifold Cracked & Turbo Upgrade

Works Fuel Regulator. I am also retaining my original HKS bov with the original HKS piping used previously for my TMIC.
attachment.php


Intercooler hidden behind the front bumper. It's stealth as original.
attachment.php


Top engine view. It's so much easier to clean the rocker cover now. I'm a pretty picky person in terms of cleanliness.
attachment.php


Pictures of original fan motor modification as promised.
attachment.php

attachment.php
 
Last edited:
re: Manifold Cracked & Turbo Upgrade

Good to see another TD05 and FMIC conversion! I have just started stripping my car down last night to do the same. I am going with an Evo 4 turbo and manifold (should minimise lag & spool a little earlier than an Evo 7 TD05) either an Evo 7 or after market dump pipe (got both and not sure which one to use...) and a 550x230 intercooler.

Question about the radiator fans, did you keep both original fans with just a minor modification to the one closest to the turbo? Do you know details of what Ah Wah does so everything fits?

Are you still running stock Airtrek injectors for now?
 

Similar threads

Posts refresh every 5 minutes




Search

Online now

Enjoying Zerotohundred?

Log-in for an ad-less experience