My MR2 turbo upgrade project

[Green06]

Had to do minimal posting as the system unable to take much photos at one time............
Here is the IC with end tank cut out. Intent to combine ( marry ) 2 IC into one.

 

[Green06]

Also did some upgrade on my MegaSquirt DIY ECU project............
Photo # 1 injector driver board that takes either high or low impedance injectors without need for resistor pack.
Photo # 2 & 3 show the output pin adapter. This adapter will handle much higher current than the MS original one. Photo # 2 also show an attachement for the ignition module ( together with the output pin board ). The ignition module will fire 2 Twin coil pack which will be a wasted spark setup. The triggering will be a 60-2 crank mounted system. Photo will be later. The triggering wheel have been installed sometime ago when rebuilding the engine. VR sensor have yet to be installed.
Photo # 4 show the complete MS ECU internal.
Photo # 5 show the 4 bar MAP sensor with barometric correction.
ECU is ready, wiring harness yet to be completed. Still a long way to get the ECU installed as the other parts needs to be fabricated and installed. ECU will be the last to go in.

 

[Green06]

Did modification to the intake manifold that will have a 245 TB later........
Photo # 1 is the 245 TB which will receive some modification later
Photo # 2 & 3 Modified intake manifold with 225 TB mounting plate cut out.
Photo # 4 Modified intake manifold patched to receive 245TB later.
Photo # 5 245 TB mounting to be attached to the intake manifold later.

 

[Green06]

Made some progress...............
Photo #1 245 TB mounting plate welded onto the intake manifold with IAT bung welded in the air stream and IAC air passage cut.
Photo #2 245 TB mounted to check for clearance etc.
Need to polish up the intake manifold and TB.............later.............

 

[Joyride]

How is this mega project progress so far? hope you can ge the car out and run in before CNY.

 

[tom's]

this uncle lagi terror than the younger mr owner here.....hahahaha.....

 

[soff]

this uncle lagi terror than the younger mr owner here.....hahahaha.....

Who is this uncle, have we met him before? Good to meet him...

 

[iexit]

he he good to see the 'product' in use

 

[Green06]

Hi, modified my 245 TB.............
photo #1 the ori 245 TB plate bar
photo #2 modified the plate bar so that there is less obstruction to airflow
photo #3 front view of my moded 245 TB and polished internals
photo #4 see the reduced airway......less obstruction to the air flow

 

[Green06]

Back again with a few project completed and some in progress.
Photo#1 245 TB with Custom Air Intake header installed and being running for sometime.
Photo#2 Replaced my Ti titanium muffler with this straight thru....cheap skate one lah a direct copy from Apexi I beleieve. 50% louder than the Ti but a lot more responsive in revving up & turbo spool up.

 

[Green06]

Chemically cleaned the TRUST IC internally & externally and fabricated the end tanks ( DIY ).

 

[Green06]

missed out the photos due to large format........here they are........ see the last photo on the dirty IC before being cleaned. Those end tanks waiting for aluminium solder to arrive so that I can solder them and get them attached to the ICs.

 

[^pomen_GTR^]

awesome!

can't wait to see the result...

 

[Green06]

OOps....missed out the fabricated end tanks photos......here it is...

 

[Green06]

Fabricated the Air Intake pipe from my previously DIY roll my own 4" Alu pipe....Photos#1 & 2 unpolished. Photos#3,4&5 polished up externally & internally ( not very good shine ) and a 6" K&N air filter to be installed once I get rid of my AFM.