CD5A 4G93T (WOT problem)

hamsap

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Hi guys,

Have gotten into some problems with the car jerking when WOT.

Engine - CD5A 4G93T
Stock form
ECU: 5663
Manual (if that helps..)

When WOT, I noticed that the boost comes in much earlier but the car is not pulling/ moving. We've gotten the spark plugs changed and gapped correctly (factory recommendation of 0.7mm - 0.8mm), gotten a wideband dynojet A/F meter strapped on and the A/F ratio seems fine (WOT reads around 11 - 12.5)

The next thing we did was rewire the fuel pump to get its electric supply directly, hence making it work more efficiently. Worked ok for a day, and the next day the same problem persist: Gradual acceleration on the accelerator= fine. WOT=bogs down the car, not accelerating as it used to be but I noticed boost comes in much earlier.

Ok, we have come to a few possibilities on why is this happening:

1.)Fouled spark plugs
Couldn't be cause the plugs are only 2 weeks old. Rating is 7, used 6 previously and it lasted me for only 2 weeks before it started misfiring

http://www.4gtuners.com/forums/style_emoticons/default/smile.gif

Properly[/URL] gapped at 0.8mm proportionately on all four plugs

2.)Faulty internal wastegate/ boost actuator
Boost reading stayed constant at 0.6 - 0.7 all the time. Now if it is jammed, then I would be reading a higher boost. If the wastegate actually opens up to earlier, wouldn't I see a lower boost reading or a boost reading something like 0.6 then 0.4 and then 0.6 again?

What I'm trying to say here is that if the actuator opens up the wastegate much earlier then it's suppose to be, I shouldn't be seeing a constant 0.6 bar of boost right?

3.) Faulty fuel pump
This might be the problem, I dunno. Just need to see if any one of you have faced such problems before. Now if it's a faulty fuel pump (or for that matter, injectors, FPR, fuel rail) which is not delivering enough fuel to the engine, I would be seeing a A/F ratio reading of 11 - 12.5 right?) Or is this because the ECU is somehow smart enough to detect there isn't enough supply of fuel and hence retard the timing?

My car is the second car that is facing such problems. Mech is still cracking up his head trying to figure out what's wrong, so hopefully there is someone who had faced such similar problems would be able to shed some light

P/S; Fuel filter has been changed last 3-4 weeks ago

Thanks!
 
have you tried swapping the plug cables as well? they may be the culprit. Spark plug too even can be the most likely culprit.. even if u use cold plugs... try iridiums...
also you may want to check for small cracks or gasket leaks at the intake and exhaust manifold. (small cracks at the manifolds & intercooler routes) may cause your car to boost up earlier den usual minus the power that is)
 
ftzone said:
have you tried swapping the plug cables as well? they may be the culprit. Spark plug too even can be the most likely culprit.. even if u use cold plugs... try iridiums...
also you may want to check for small cracks or gasket leaks at the intake and exhaust manifold. (small cracks at the manifolds & intercooler routes) may cause your car to boost up earlier den usual minus the power that is)

Ermm..thanks bro.

I've checked all the ugly intercooler hoses and it seems fine. Will check on the exhaust/ inlet manifold after work :)

Thanks
 
wah bro,
problem still not yet solved ah?

hope you'll solve it ASAP man..good luck :)
 
-ArChAng3L- said:
wah bro,
problem still not yet solved ah?

hope you'll solve it ASAP man..good luck :)

haha not yet la bro..and I though women are unpredictable, guess I was bloody darmn wrong :)

I'm kinda now suspecting the spark plug cables..
 
i had the same prob. but then thong (skyzone) wash the intercooler with fuel, then some sort or liquid to wash the A/F sensor n inlet manifold. prob solve. u should give it a try. i think u fix the fuel pump relay + direct power at skyzone too rite? just ask thong to do wat he did to Daniel's (me) car.
 
GreyAero said:
i had the same prob. but then thong (skyzone) wash the intercooler with fuel, then some sort or liquid to wash the A/F sensor n inlet manifold. prob solve. u should give it a try. i think u fix the fuel pump relay + direct power at skyzone too rite? just ask thong to do wat he did to Daniel's (me) car.

Oh so you are Daniel :) Yeah, he told me that my car had exactly the same problem as the other grey aeroback.

Aiks, all he told me was he couldnt find out what the problem was on your car.. I cleaned the MAF honeycomb and the transistor like inside it and now is working fine, for now. hehe so that means i paid RMXXX ammount for nothing..hehe

Thanks for the feedback anyways
 

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