i've done some fibreglass work before, and well it's an experience! very tedious! and hazardous to health too. must wear proper body protection, gloves and mask!
i was involved in a project making a single-seater Group C-type of race car (project was abandoned)
so with nothing to start from, we have to design (with inspirations from the racers) and make our own bodywork for the racer.
so here's some pics :)
this is the concept drawing, in full scale!
to make the 'buck' (master mold) we used high density styrofoam. we cut and glued together pieces until we have a rough shape and then we sanded to get the radii we needed :) alot of sanding!
some more sanding!
the finished buck. The flat strips are to edge the mold, so the fibreglass wont fold / makes it easier to mold later.
that's me laying down some resin on the buck. Oh remember to seal the buck properly (sealing means using a primer coat to make sure no resin seeps thru and ensures a smooth surface.. and yea, wax release the surface a good 5 coats.
the finished product was quite a mixture of disaster and somewhat to my newbie's experience with fibreglass, a success :D the mold wasn't perfect and needed alot of touch-up, but it molded the buck nicely. haha