Clear-coated headlight restoration

zckid

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Feb 28, 2012
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Hello friends :itsme:

I got a pair of headlights of a Peugeot 405 which had clear coat sprayed on it.

Actually the headlights got from bad to worst, from "CLEAR COATED TO CATARACT COATED"

And it took long, long hours to restore. Thanks God, it's got its vision.


Upon arrival

Right side

https://scontent-kul.xx.fbcdn.net/hphotos-xpf1/v/t1.0-9/11159946_826713664077509_1618538164940043476_n.jpg?oh=cd5b8f21d0a58e74e79f9c7ab9688629&oe=55D030A3


Left side

https://scontent-kul.xx.fbcdn.net/hphotos-xta1/v/t1.0-9/10155585_826724407409768_4828585330207758856_n.jpg?oh=03deddbfec9922b4e785b8c053d4d929&oe=55C960B0



Filler used to fix headlights

https://scontent-kul.xx.fbcdn.net/hphotos-xpf1/v/t1.0-9/10985206_826713820744160_2379592602098440621_n.jpg?oh=e177c815bb0e3e5644958cfa950665cd&oe=55C7BC74


https://scontent-kul.xx.fbcdn.net/hphotos-xat1/v/t1.0-9/11150438_826713794077496_62368757380604772_n.jpg?oh=f2db2ec176eca89330d7a97b11cb2b72&oe=55C3D2B4


https://scontent-kul.xx.fbcdn.net/hphotos-xpt1/v/t1.0-9/11059464_826714427410766_229515168328717377_n.jpg?oh=1135d3db352d253ae22556d998698f34&oe=55CC56F4



Dirt after cleaning 1st headlight

https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-xaf1/v/t1.0-9/11081398_826713924077483_3942402660195343514_n.jpg?oh=90ca59e26b0b48f1ba13986da6ba8931&oe=55C4BB1A&__gda__=1440715691_483967d2aa33aa824b16976d325fa528



Claying the right side

https://scontent-kul.xx.fbcdn.net/hphotos-xta1/v/t1.0-9/11148700_826713920744150_7189919311228023244_n.jpg?oh=53fb0548d26d6f77f620f8256208689d&oe=55DDCD2E


To the defects now


https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-xfp1/v/t1.0-9/10544381_826714054077470_708154414120483592_n.jpg?oh=4938c0044eddf3cb2a2b2e6625a110b5&oe=560CEC2B&__gda__=1440050096_debb06083d8e163d54fd0266ddfa1556


close-up

https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-xpf1/v/t1.0-9/11150571_826714037410805_2578155923523999056_n.jpg?oh=4465c5634efe6267ffb0e4a91e962c88&oe=55D428A1&__gda__=1443554507_7046431e1976211b0c3977d7bdb3f262


thorough inspection

https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-xfa1/v/t1.0-9/10365914_826714124077463_2949441336480125725_n.jpg?oh=2d2620f4ba4a50f6ae2669a4365bc266&oe=55C60B13&__gda__=1440054821_bf9391e8c56cb56301ef5fff44d32b5b



how on earth could someone do this?

https://scontent-kul.xx.fbcdn.net/hphotos-xfa1/v/t1.0-9/10632885_826714204077455_7781697374790149953_n.jpg?oh=e948474c675f4c47b688fc5a7a4fb199&oe=55CF7014


No words can describe :mad:


https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-xpa1/v/t1.0-9/11156195_826714150744127_8458471633738793925_n.jpg?oh=75553596b94d0c28fc1c5456c789f327&oe=55C5EF50&__gda__=1439114984_09076e3fa77ace9d726224ea18824a52


https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-xfp1/v/t1.0-9/11149411_826714400744102_7140605933674741390_n.jpg?oh=75b9a855b320329fef5334e94e26d0d8&oe=55C72FE4&__gda__=1438637421_e075d0b69e316c32e4907a9445f42296


https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xpf1/v/t1.0-9/11150817_826714224077453_6381356623242322829_n.jpg?oh=1867210f996eebc94724e7dfaa4dd396&oe=560B4539&__gda__=1439550035_93033d18fa6e2c0b65dc4f2ae0d9099b


Amateurism exceeded - mix of debris and clear-coat, all cured

https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-xpt1/v/t1.0-9/11150375_826714270744115_7675284398110386590_n.jpg?oh=bbd1a0b92332044194f20854f0a04c8c&oe=55CE4E24&__gda__=1439687200_58665050ae82cc9c5c6e054a90774d67



https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-xtp1/v/t1.0-9/11164800_826714287410780_3189813128078195895_n.jpg?oh=0d2351a5b6ce90f68af5ab0487fbcb72&oe=55CEC8B2&__gda__=1438958212_a21bbc06027cbedb76eb491fba1d2036


Opacity

https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-xpf1/v/t1.0-9/11149537_826714370744105_8596947106115200271_n.jpg?oh=5af8d4bced8fcf8376f6454aad20691b&oe=55D8E771&__gda__=1438786587_5931bcafb9936950e0e696d490fea0f3


Scratches

https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-xfp1/v/t1.0-9/10952537_826714504077425_2780040356495796469_n.jpg?oh=f219419020ecb6c15b641e685980350e&oe=55BEEC04&__gda__=1439868813_ccc24b7fdd64e810463d51908049c7c2

Very deep scratches that go beyond the clear sprayed

https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-xfa1/v/t1.0-9/1531540_826714570744085_6021029820900360744_n.jpg?oh=c1ddd79b9a9193a1b38eb918bc435627&oe=55D2FB03&__gda__=1438750035_c6993dfe92610a0f16e2342f27bffe9f


After long hours of work,
Wet-sanding - 800, 1000, 2000 grit used alternately and inch by inch testing. the aim was to remove the clear coat and the scratches, and not go any further


https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-xpf1/v/t1.0-9/11036796_826714594077416_6834140140712376183_n.jpg?oh=1af53676b921c82e94647199a5d3a43d&oe=55C32D22&__gda__=1439016776_0374c57b4653303ecf000da541ea6eba


Tools and products used

Makita rotary, orange, white pads, menz FG400, sonax nano polish



starting to look good

https://scontent-kul.xx.fbcdn.net/hphotos-xpa1/v/t1.0-9/22095_826714660744076_7842796904262223882_n.jpg?oh=a2a4427e84ad0fb13999b94b7f30fb54&oe=55D6C572


50 / 50

https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-xft1/v/t1.0-9/11102756_826714694077406_6668639741563429761_n.jpg?oh=8cdf4bde51a8d84d086e803e46e2c2bb&oe=55C01D2F&__gda__=1440648613_429386c9965a23be6d89c6158924c0a0


https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-xpt1/v/t1.0-9/11026291_826714737410735_1415176201912232882_n.jpg?oh=edde9dbf4a05fc4b53fe59cc67c5e33e&oe=55CDCDE8&__gda__=1439521772_68c11591a89f4fccd6fd7ae89368aaa3


Done

https://scontent-kul.xx.fbcdn.net/hphotos-xpt1/v/t1.0-9/10341752_826714787410730_4074591316295427768_n.jpg?oh=7c6b1489b97cd5d848d5905ffc2f695f&oe=560A42F5


Like a genie in a bottle


https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-xft1/v/t1.0-9/11150992_826714944077381_3574086467846537257_n.jpg?oh=7de720945521bce0439a749862904ad8&oe=55CF1032&__gda__=1438939832_f6a230a6c12827280123d59a6f2345e1


The Fish eYe


https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-xpa1/v/t1.0-9/11081398_826714854077390_390526073513418227_n.jpg?oh=cbd21a77cbd5b752e427971a753622a1&oe=55CC8C91&__gda__=1439074988_6b666d699dd78b69b8148cf99b039473


Transparency and vision restored thanks to Almighty Above

https://scontent-kul.xx.fbcdn.net/hphotos-xpt1/v/t1.0-9/11162475_826714890744053_4163381358460369321_n.jpg?oh=3eeaba93d3173423c12a999cda5548f2&oe=55D11260


As above, never use clear coat on the headlights.


thanks for viewing. your thoughts and comments are most welcome.

Zaid
 
Nice job....:top:
I did for 2 of my friends too. Funny is his Lancer only the left side was having the problem. It was like melted, so I had to start with grid 100 sandpaper. Then 400, 600, 800, 1500, 2000.
Here are some pictures...








---------- Post added at 08:50 AM ---------- 6 hour anti-bump limit - Previous post was at 08:44 AM ----------

Sorry to tumpang your thread....
Here are some pictures on the City headlights. This one was not too bad so can start with grid 600 up but done on the car, without headlight removal.






 
That's some great recovery bro.

Btw i wouldn't go as low as 100 grit. Anyway the outcome is superb
 

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