DIY sleepy headlight

servo

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found it at another forum through sites...interesting....FYI


First take the length and width dimensions of the part of the headlight u want to cover. then just take some sheetmetal, and cut out 2 pieces.
http://home.wanadoo.nl/wmeijer136/pictures/forum/hood/DSC02909.jpg

Then bend over one edge, so you'll get a nice clean side at the bottom in the end.
http://home.wanadoo.nl/wmeijer136/pictures/forum/hood/DSC02910.jpg

Next u just start bending it into shape so it wil fit your hood, and wont hit your headlight, and it'll line up right with the hood between the headlights.
http://home.wanadoo.nl/wmeijer136/pictures/forum/hood/DSC02917.jpg

Next u just start welding it, little by little so your hood wont bulge because of the heat
http://home.wanadoo.nl/wmeijer136/pictures/forum/hood/DSC02920.jpg

We put a little piece of plate in the upper left corner of this pic, so when done it matches the stock shape of the bumper.
http://home.wanadoo.nl/wmeijer136/pictures/forum/hood/DSC02933.jpg

Then just grind it smooth.
http://home.wanadoo.nl/wmeijer136/pictures/forum/hood/DSC02954.jpg

Seal of the inside, so corrosion does not have a chance to appear
http://home.wanadoo.nl/wmeijer136/pictures/forum/hood/DSC02956.jpg

Done, on it's way to the paintshop...
http://home.wanadoo.nl/wmeijer136/pictures/forum/hood/DSCN1493.JPG

And the result in the end.... i think it looks very good if i may say so myself...
Notice the shape of the upstanding part of bumper between the headlights matches up with the hood... like it's oem...
http://home.wanadoo.nl/wmeijer136/pictures/forum/hood/DSCN2627.JPG

this one on crx...maybe can be done on others model....just to get rough idea

:D
 
Waah~~~~~~~~

quite big project leh! welding, grinding, paint some more!!!!!
 
can any1 tell me izzit steel the fella is usin ? any other material that can be used ? any diy tai kor can help ??
 
Originally posted by ky_fei@Mar 6 2005, 01:26
can any1 tell me izzit steel the fella is usin ? any other material that can be used ? any diy tai kor can help ??
should be stainless steel if i'm not wrong
 
wah its cool.... but this DIY must hv a workshop one wo... no such tools how to do it... then it use some kind of paste to smoothen the edges and so on... really pro job....hehehe... :P
 
This is what I call a professional job done. http://www.jdmcivic.com/forums/images/smilies/awesomework.gif
 
wahlaw... this is SUPERB!!!! but.. if u do mistakes means ur car gone liou lo!! only pro can do!! i cant even dso my diy smoke light..how to do sleepy lioght... sob sob...
 
Just wondering how much it costs to get something like that done around here. those pictures weren't from malaysia. :)
 

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