Cardboard? Make your own live-sized Super GT Car.



Displayed at the recent Tokyo Auto Salon, This Epson Nakajima Racing cardboard GT car project is what every car guy should own. In a nutshell, it is based on a 1/24 scale replica of the GT car, the subject was photographed with a telephoto lens to decrease image distortion and then blown up to life-size. The image is then transferred onto cardboard ready for cutting. Skeletal sections of the car was also developed as a structural frame to house the body. 

Photos of the 1/24 scale replica

Processed images of the car transferred to a working sheet.

The cardboard framework was cut and and organized

Skeletal framework. Which was familiarly slotted together much like the usual hobby cardboard art.

Glue the pieces together

Lay on the skin. Glue.

Carefully glue Tab A to tab A1

Repeat steps. Check out the cardboard body coming to life!

Make sure the wheel fits.

Then mount the “hub” and reattached “finished” wheel.

What an Art-piece for the garage!

Original Source: (Japanese Translated)

http://www.epson.jp/nakajima/special/realsize_nsx/index.htm

EPSON NSXペーパークラフトを原寸大で作るという、夢の企画が実現。原寸大のEPSON NSXペーパークラフトを作ることはできるのか?誰もがその可能性を考えたであろうこのテーマがついに実現しました。エプソン・ナカジマレーシングサイトのペーパークラフト全アイテムをデザイン・制作しているペーパークラフト作家、篠崎均氏がこの業界の第一線で活躍する中沢岳志氏と光武利将氏を助っ人に、このテーマに挑戦。その設計から完成にいたるまでをご紹介します。

NSXの原寸大ペーパークラフトを作る?

“Kind of the same size as the NSX or Can not create paper craft” of this project was the first contact from Mr. Shinozaki and Epson, in March 2008 SUPER GT was the presentation of the team structure. Shinozaki’s production-proven in a large cardboard Kraft said, “OK do it also put a large cardboard frame what size, can make” a little lighter and would reply. Then the three summer months, the project officially determined, he began working on the design Shinozaki.

The first 1 / 24 scale and modify the deployment diagram, you create a full-scale deployment diagram. Until there was a fine, and serve as a life-size, bonded paper just so I can not support the shape of the inner frame to provide a framework, the paste from the top to match the need to maintain the shape of the was. How can we design a precise framework do it? There should be no such three-dimensional shape measuring instruments. After all, 1 / 24 was the only way to measure the shape of Sukerupepamoderu analog. All you need to design, the detail is making more accurate drawing of 4.

First, 1 / 24 Sukerupepamoderu taken, using a telephoto lens to avoid distortion of the lens as much as possible. Capture data to your PC, you have taken to correct the distortions that will fit the actual dimension. If you design a problem based on this framework is not cardboard. Then prayed together and God will work out in the field. Using the framework of corrugated and kraft paper, so if full-scale, because the intention was only仕上Getai paper. Skeleton-like and the weight of our own because there is just cardboard, no effect on the strength part is gouged out, the measures taken by the same way like lighter vehicle. Exploded even 1 / 24 some parts are more divided than was devised so easily bonded. 3 If the framework is in place I can design Sun, it has taken more than 10 days. So far spent a total of two weeks.

写真:1/24クラフトの4面写真 写真:中枠骨組みの設計図 写真:中枠骨組みの設計図
1 / 24 of the Craft 4 Photos Surface Plan of the skeleton frame of Exploded in the skeleton frame
写真:中枠骨組みの展開図 写真:原寸大でプリントする展開図 写真:原寸大でプリントする展開図
Exploded in the skeleton frame Exploded View full size print Exploded View full size print

思ったよりも大変な組み立て作業

Exploded frame and made it, and gone to print without processing each of the seven began in Nagano Epusoninobeshonsentahoru assembly and finally completed at the end of it. The production shifts to cheer me Kaketsuke Mitsutake Mr. Kraft and his fellow Nakazawa. Making it part of the foundation and framework first. Bonded or processed without the cardboard, and robust framework will then be combined. The figure also notes that the deployment order form a bone. And order the wrong partner, it will be ridiculous later.

One big one because different parts of the traditional paper craft and become even larger natural tool to use. Laminated wood used to bond a wide area in particular, raised the efficiency by a large container into a paint roller. You need the strength of the frame and in addition, were used in the manner of hot-melt adhesives can be soldered. A tool is changed, and scoring a whopping “pizza cutter” is used.

Thus part of the rear cabin, the front shaft and went in order to produce tires. The skeleton frame assembly operations, but had assumed much of the day happens to ease the expected. The second day was just one part of the cabin. Rear, front, remaining until the completion of the shaft of the tire was taken one day.

用意された道具

Cut Scissors Cutters
Fold Fri Bella Pizza Cutter
Put Strong double-sided tape hot melt synthetic rubber adhesive glue
写真:段ボールパーツのチェック 写真:ローラーでパーツを貼り付け 写真:ボディ部中枠の組み立て
Part cardboard check Paste the roller parts Assembly of the frame body
写真:タイヤシャフトの組み立て 写真:組み立てた中枠フロント・ボディ 写真:ほぼ完成した中枠の全体
Tire shaft assembly Being assembled front body frame Almost completed during the entire frame

底面加工だけでも一日がかり

Produced the third day, the skeletal frame of a real car-like chassis finally finished, cut the figure printed deployment, we went to work finally bonded. The print width 1200mm, length 2300mm Exploded huge total of 25 sheets, see Part 126. Stuck behind the car rear diffuser portion of the framework first. Finally finished the 60 to 70kg in weight because they are expected to be, so I can not afford to keep doing it later in the first turn, it does not work the first time.

For other parts, as well as cut, do not sacrifice is not embedded. Only paper that is printed, even in much the frame, when strength is bonded endlessly. Exploded is so thick on the back of one side of 3mm put a cardboard “backing” he called the work required. Exploded back of the seal has already been processed, we carefully put the cardboard to avoid the slack there. Flute cardboard and bend the parts when the direction (of the type that the mountain wave) becomes difficult because then you do not do the same bending direction, taking into account the work goes on steadily. Shinozaki She says, “Tired and just continue doing it.” Nevertheless, she continued to work hard all day to cut corners and made a significant impact here.

写真:プリントされた巨大な展開図 写真:完成したディフューザー部 写真:車体底面の貼り合わせ
Figure printed enormous expansion Diffuser section completed Bottom laminated body
写真:切り出しが始まる 写真:切り出しがまだ続く 写真:片面段ボールに裏打ち
Cut begins Crop still continues Cardboard backing to one side

いよいよ本格的な貼り合わせ作業に

Frame starting from the fourth day of the month end 8 in the process of laminating and earnest. Exploded parts finely cut lined street, go over the skeletal frame from being bonded. Ride around the framework to show off parts from the rear window over the front window first. Completed the top of each cabin is also bonded. Because this portion of the frame can be put after being bonded, can also bonded fine. Most of the upper body is now backed by the cardboard piece to give the exterior tension of the paper. Processing has been added to make it easier to stabilize when carrying parts in addition to the skeletal frame. Thus hood, rear hood work well cut and go in the summer was ending.

写真:中枠骨組みの調整 写真:ルーフ裏面にさらに裏打ち 写真:ウインドウ部の貼り合わせ
Skeletal framework of coordination In addition to the back lined roof Of the laminated window
写真:接着面のフルートは剥がす 写真:中枠内から具合をチェック 写真:地道な作業はまだまだ続く
Flute peel adhesion surface So check in from within the framework Steady work is far from over

延々と続く地道な調整作業

Fall season was also quite the end of May 9, five day work. Be elusive entered from each side bonded parts such as fenders and doors around. When bonded to the upper part and side parts of the car, 1 / 24, the paste can be combined from both front and back flip if, in the full scale does not even have it. Be limited for a place to put a framework on the inside of the car yet. He was required to continue to work together to carefully consider the order so paste. And the legs of the mirror just because it needs to support the weight of the body mirror, it becomes necessary to work within the framework of fixed pre-inserted. Three parts overlap more and more quadrics, 1 / 24 scale have come to the distortion and misalignment of non-bonded. Tame Naka scratch the frame or frame that was also necessary to adjust or supplement. Bonded parts each time, peel the release agent once, followed by a match for fine paste in plain again.

写真:リアパネルの貼り合わせ 写真:リアカバーの貼り付け 写真:ドア部の貼り付け
Rear panel bonded Paste the rear cover Door of paste
写真:タイヤの貼り合わせ作業 写真:タイヤの取り付け確認 写真:フロント周りの貼り合わせ
Laminated tire work Check the tire mounting Bonded around the front

いよいよ完成

In October, production was finally entering the final stage. Completion around the body to some extent in the process of fine tuning. Hagarenai rear wing is fixed to the frame parts in the hot-melt, had completed the wing veneer bonded to the end. Mounting the unit had trouble mounting the mirror leg, make sure you do not lean on weight. Air intake is fixed at the top of the roof also had trouble. Inserted from the top is just above the rear because they floated with the situation, but I want to fix from within, the borders of an obstacle course. Add Shinozaki’s somehow still find a place was fixed in the intake system but painful. Thus from the first assembly 10. EPSON NSX finally completed the full size.

写真:ウイングの取り付け 写真:ホットメルトで中枠に貼り付け 写真:ルーフから浮いたエアインテーク
Replacing the wing During the hot-melt adhesive paste frame Floating air intakes from roof
写真:ミラー部本体の取り付け 写真:切り口断面の処理 写真:タイヤの取り付け調整
Replacing the body of the mirror Handling of cross-sectional cut Adjust tire mounting
写真:ついに完成した原寸大EPSON NSXペーパークラフト
EPSON NSX finally completed full-scale paper craft

■ After the production’s Shinozaki Hitoshi

写真:篠崎 均 氏

Honestly, was tougher than I thought. It took time and much higher than originally planned. Work itself, 1 / 24 and does not think such problems occurred. We do not work properly during the bonding making the order, or where there is no holding from behind. Its minutes, but the sense of accomplishment when we are great. Mitsutake’s there and who helped to produce Nakazawa is great. Epson says you have the opportunity to produce and are grateful.

http://www.epson.jp/nakajima/special/realsize_nsx/index.htm


  • pocketrocket

    COOL!!! are they selling it? i want also…seriously

  • bullet

    wah! looks cool…shud park one in the garage…frm far ppl tink u got GT car…hahaha

    but i tink sure cost a BOMB…

  • zeke

    nice. day break repair car..night build replicas.

  • jamesc

    this is just a blow up papercraft.
    there are existing ones smaller scale already on the web years ago.
    i found a 1/24 epson nsx…dload the .pdf and start making ur own :
    http://www.epson.jp/nakajima/craft/nsx2008/index.htm

  • Kena Lempang Berpusing Kepala

    You all want one? Where the hell you’re going to ‘park’ it? Your apartment? Your parents garage? Then what, call all your friends to come over by telling them “hey I have a NSX GT car in my garage, come over”. then your friends come n being duped by this cardboard. Pfffft. Be more realistic la. Get the 1/24 scale as posted by jamesc.

  • HBS

    Used to do this when I was study….doing a big scale mock up replica is fun!no matter if it was cardboard,plastic mould,or quick dry plaster.

    Good for your own pleasure & satisfaction,& also good study platform from overall detailing,& styling,to aerodynamic study.

    But now,I doing alot of die cast/scale automotive modeling & some scale model panorama like garage,forest & track for some shooting session….

    Kudos to the achievement!

  • http://N/A Tofan

    Wow!!looks cool!! NICE!!!

  • pumpkin76

    car made of cardboard…. I’m sure some of the conservative/superstitious older generations will not like it….. is it ‘cheng-meng’ or hungry ghost festival already???? hehehe…..

    think twice before you put this in your house and get bombarded by your parents….

  • pocketrocket

    its just a hobby lah, life size like this is meant to build together with friends or family…obviously the next thing is thinking wether you have space to display it…that of course is by individual preference

  • Jack

    Where is the accompanying GT Queen life size cardboard?? :P

  • FVel

    How’s much hp does it have ?

    I suppose 500hp ‘on paper’ LOL

  • farique

    uh.. aiyoh.. what’s with the negative comments? its not something bad to show people that they can do it in life-size model. right? I’m not surprised someone will eventually buy that paper-craft NSX. It’s an art. It is really cool.

  • LOL Too

    FVel says:
    January 27, 2010 at 10:26 am

    How’s much hp does it have ?

    I suppose 500hp ‘on paper’ LOL
    _______________________________________

    LOL :-D

  • FVel

    farique says:
    January 27, 2010 at 1:31 pmuh.. aiyoh.. what’s with the negative comments?

    ———–

    Joking only mar.

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  • martin

    crazy crazy really i love this thanx guys for u help and instruction